Manufacturing Technologies

State-of-the-art manufacturing capabilities

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Alpha’s diverse manufacturing technologies produce the broadest product offering for our core markets, as well as allow Alpha to combine technologies to offer the most unique composites available from one company.

Laminating

  • Finished width up to 84”
  • Up to 5 ply composites
  • Film, Foil, Fabric & Non-Woven Substrates

Dispersion Coating

  • Vertical Coating up to 60” width
  • Substrates include fiberglass, polyester, Nylon, aramids and non-wovens
  • Water-based, solvent and 100% solids coatings

Spread Coating

  • Horizontal coating up to 80” width
  • Multi-functional knife coating
  • Substrates include fiberglass, polyester, Nylon, aramids and non-wovens
  • Water-based, solvent and 100% solids coatings

Calendering

  • State of the art calendaring up to 60” width
  • Precision tolerances from .002” to .125”
  • In-house rubber compounding
  • Interleafs include silicone, nylon, polyester and metalized film

Rotocuring

  • Continuous curing up to 80” width
  • High uniformity of cure
  • Various surface finishes available

Press Curing

  • Curing up to 54” width
  • Multiple high pressure presses
  • Various surface finishes available

Slitting

  • Narrow width slitting down to 0.5”
  • Precision tolerances of 0.0625”
  • Custom roll lengths and widths
  • Special packaging to customers specifications